The clown is right on with this.....and has a good point I wish I had hit on....I would definate switch of bolt CARRIER with a known good carrier (if you or a friend have one handy)....the reason I say carrier is I'm supposing the bolt is head spaced to the barrel....that is very Important....now, if you can head space other bolts and they pass....switch the bolt too and see what that does for you
there are 3 points on a bolt that could be out of spec and cause gas leakage....
I would also suggest you gage your gas tube, and your gas key on your carrier....when I inspect an AR.....I gage at least 8-10 points.....you could have 3 or 4 aspects of gas areas out of spec....and the gun may still run fine with 1 or 2 gas points out of "spec " ....and and isolated... ...but when you add them all together that's when issues begin...
Hope that makes sense.....and of course, yours may simply be the reloads....when things are back to normal I'd be glad to take a look thru her and see if we can't figure it out.
I definitely appreciate the offer. I might have to take you up on your offer. I do not have any of the gauges to check all of the specs. I’ve been interested in taking the SOTAR course but, time, money, and availability never quite lined up.